Pamberi mu3D: Simuka Pamusoro Zvinetso mu3D Metal Printing

Servo motors uye marobhoti ari kushandura ekuwedzera maapplication.Dzidza iwo azvino matipi uye mashandisiro paunenge uchishandisa marobhoti otomatiki uye yepamberi kufambisa yekudzora yekuwedzera uye inobvisa kugadzira, pamwe nezvinozotevera: funga yakasanganiswa nzira dzekuwedzera / dzinobvisa.1628850930(1)

ADVANCING otomatiki

NaSarah Mellish naRoseMary Burns

Kugamuchirwa kwemagetsi ekushandura magetsi, tekinoroji yekudzora tekinoroji, marobhoti anochinjika zvakanyanya uye musanganiswa we eclectic wehumwe matekinoroji epamusoro ari kufambisa zvinhu zvekukurumidza kukura kwemaitiro matsva ekugadzira munzvimbo yese yeindasitiri.Kushandura nzira iyo prototypes, zvikamu uye zvigadzirwa zvinogadzirwa, yekuwedzera uye inobvisa kugadzirwa mienzaniso miviri mikuru iyo yakapa kugona uye kuchengetedza mari vanogadzira vanotsvaga kuramba vachikwikwidza.

Inonzi 3D kudhinda, additive kugadzira (AM) inzira isiri yechinyakare iyo inowanzo shandisa dhizaini yedhizaini kugadzira zvinhu zvakasimba zvine mativi matatu nekusanganisa zvinhu dhizaini kubva pasi zvichikwira.Kazhinji kugadzira zvikamu zvepedyo-net-shape (NNS) pasina tsvina, kushandiswa kweAM kune ese akakosha uye akaomarara zvigadzirwa zvinoramba zvichipinda mumaindasitiri akaita semotokari, aerospace, simba, zvekurapa, zvekufambisa uye zvigadzirwa zvevatengi.Kusiyana neizvi, nzira yekubvisa inosanganisira kubvisa zvikamu kubva mubhuroko rezvinhu nekucheka kwakanyanya kana machining kugadzira chigadzirwa che3D.

Kunyangwe paine misiyano yakakosha, maitiro ekuwedzera uye ekubvisa haawanzo akasarudzika - sezvo achigona kushandiswa kurumbidza matanho akasiyana ekugadzirwa kwechigadzirwa.Yekutanga pfungwa modhi kana prototype inowanzogadzirwa neyekuwedzera maitiro.Kana chigadzirwa ichocho chapedzwa, mabheti makuru anogona kudiwa, kuvhura musuwo wekutora kugadzirwa.Munguva pfupi yapfuura, uko nguva iri yezvakakosha, nzira dzakasanganiswa dzekuwedzera / kubvisa dziri kushandiswa kuzvinhu zvakaita sekugadzirisa zvikamu zvakakanganisika / zvakasakara kana kugadzira zvikamu zvemhando ine nguva shoma yekutungamira.

OTOMATA MBERI

Kuzadzisa zvinodiwa nevatengi zvakasimba, vanogadzira vari kubatanidza zvinhu zvakasiyana-siyana zvewaya sesimbi isina tsvina, nickel, cobalt, chrome, titanium, aruminiyamu uye mamwe masimbi akasiyana muchikamu chavo chekuvaka, kutanga neyakapfava asi yakasimba substrate uye kupedzisa neyakaoma, kupfeka. -resistant chikamu.Muchikamu, izvi zvakaratidza kudiwa kwemhinduro dzepamusoro dzekuita kugadzirwa kwakakura uye hunhu munzvimbo dzese dzekuwedzera uye dzinobvisa dzekugadzira, kunyanya uko maitiro akaita sewaya arc additive kugadzira (WAAM), WAAM-subtractive, laser cladding-subtractive kana kushongedza zvine chekuita.Zvakanakisa zvinosanganisira:

  • Advanced Servo Technology:Kuti ugadzirise zvirinani zvibodzwa zvenguva-ku-musika uye dhizaini yevatengi, uko kurongeka uye kunaka kwekupedzisa kune chekuita, vashandisi vekupedzisira vari kutendeukira kune epamberi 3D maprinta ane servo masisitimu (pamusoro stepper motors) kuti anyatso kudzora kufamba.Zvakanakira servo motors, senge Yaskawa's Sigma-7, shandura iyo yekuwedzera maitiro pamusoro wayo, kubatsira vanogadzira kukurira zvakajairwa nyaya kuburikidza neprinta-inosimudzira masimba:
    • Vibration kudzvinyirirwa: yakasimba servo motors inodada vibration kudzvanya mafirita, pamwe ne-anti-resonance uye notch mafirita, ichipa yakanyanyisa kufamba kwakatsetseka kunogona kubvisa mitsara isingafadzi yakatsika inokonzerwa neinotsika mota torque ripple.
    • Kuwedzeredza kumhanya: kumhanyisa kudhinda kwe350 mm/sec iko zvino kwave kuitika, kudarika zvakapetwa kaviri avhareji yekudhinda kumhanya kweprinta ye3D uchishandisa mota inotsika.Saizvozvo, nhanho yekufamba inosvika 1,500 mm/sec inogona kuwanikwa uchishandisa rotary kana kusvika 5 metres/sec uchishandisa linear servo technology.Iyo yakanyanya kukurumidza kukurumidza kugona inopihwa kuburikidza nepamusoro-inoshanda servos inogonesa 3D kudhinda misoro kuti ifambiswe munzvimbo dzayo nekukasira.Izvi zvinoenda kure kurerutsa kukosha kwekunonotsa system yese pasi kuti isvike painoda kupera mhando.Zvadaro, kukwidziridzwa uku mukutonga kwekufamba kunorevawo kuti vashandisi vekupedzisira vanogona kugadzira zvimwe zvikamu paawa vasina kupira mhando.
    • Otomatiki tuning: servo masisitimu anogona akazvimirira kuita ega tsika tuning, izvo zvinoita kuti zvikwanise kuchinjika kune shanduko mumakanika eprinta kana mutsauko mukudhinda.3D stepper motors haishandise mhinduro yechinzvimbo, zvichiita kuti zvisaite kutsiva shanduko mumatanho kana kusawirirana mumakanika.
    • Encoder mhinduro: yakasimba servo masisitimu ayo anopa asolute encoder mhinduro inongoda kuita homing routine kamwe chete, zvichikonzera kukwira kukuru uye kuchengetedza mutengo.3D maprinta anoshandisa stepper mota tekinoroji anoshaya chinhu ichi uye anoda kugariswa kumba pese paanenge amutswa.
    • Feedback sensing: extruder ye 3D printer inogona kazhinji kuve bhodhoro mukuita kwekudhinda, uye stepper mota haina mhinduro yekunzwa kugona kuona extruder jam - kushomeka kunogona kutungamira mukuparara kwebasa rese rekudhinda.Uine izvi mupfungwa, servo masisitimu anogona kuona extruder backups uye kudzivirira filament kubvisa.Kiyi yekushanda kwepamusoro kudhinda kuve neyakavharwa-loop system yakatarisana nepamusoro-resolution optical encoder.Servo motors ine 24-bit absolute yakakwirira-resolution encoder inogona kupa 16,777,216 bits yeyakavharika-loop mhinduro kugadzirisa kune yakakura axis uye extruder kunyatsoita, pamwe nekuyananisa uye kudzivirira jam.
  • High Performance Robots:Sezvinongoita akasimba servo mota ari kushandura ekuwedzera maapplication, ndizvo zvakaitawo marobhoti.Kuita kwavo kwakanakisa nzira, yakaomesesa dhizaini uye yakakwira guruva kudzivirira (IP) ratings - yakasanganiswa neyepamberi anti-vibration control uye yakawanda-axis kugona - ita anochinjika zvakanyanya matanhatu-axis marobhoti sarudzo yakanaka kune inodiwa maitiro akatenderedza kushandiswa kwe3D. maprinta, pamwe chete nezviito zvakakosha zvekugadzira zvinobvisa uye nzira dzakasanganiswa dzekuwedzera/kubvisa.
    Robhoti otomatiki inokwana kumichina yekudhinda ye3D inosanganisira kubata kwezvikamu zvakadhindwa mumichina yakawanda yekuisa.Kubva pakuburutsa mativi ega ega kubva kumuchina wekudhinda, kusvika pakupatsanura mativi mushure mekutenderera kwezvikamu zvakasiyana-siyana, marobhoti anochinjika uye anoshanda nesimba anonatsiridza mashandiro kuti awedzere kubuda uye kubudirira.
    Nechinyakare 3D kudhinda, marobhoti anobatsira neupfu manejimendi, kuzadza printa poda pazvinenge zvichidikanwa uye kubvisa hupfu kubva kune dzakapedzwa.Saizvozvo, chimwe chikamu chekupedzisa mabasa anozivikanwa nesimbi yekugadzira senge kukuya, kupukuta, kubvisa kana kucheka kunowanikwa nyore.Kuongororwa kwemhando, pamwe nekurongedza uye zvinhu zvinodiwa zviri kusanganawo musoro-pamusoro nerobhoti tekinoroji, kusunungura vanogadzira kuti vatarise nguva yavo pabasa repamusoro-rakawedzera kukosha, senge tsika yekugadzira.
    Kune makuru maworkpieces, kureba-kusvika maindasitiri marobhoti ari kushandiswa kufambisa zvakananga 3D printer extrusion musoro.Izvi, pamwe chete nematurusi ekutenderera senge mabhesi anotenderera, zvinzvimbo, mitsara mitsetse, gantries uye nezvimwe, zviri kupa nzvimbo yekushandira inodiwa kugadzira nzvimbo yemahara-fomu zvimiro.Kunze kwechinyakare chekukurumidza prototyping, marobhoti ari kushandiswa kugadzira vhoriyamu huru-yemahara-fomu zvikamu, mold mafomu, 3D-yakaita truss zvivakwa uye mahombe-fomati akasanganiswa zvikamu.
  • Multi-axis Machine Controllers:Tekinoroji yekuvandudza tekinoroji inosvika makumi matanhatu nemaviri ekufamba munzvimbo imwe chete yave kuita kuwiriranisa kwakawanda kwemarobhoti emaindasitiri, masisitimu eservo uye madhiraivha akasiyana-siyana anoshandiswa mukuwedzera, kubvisa uye mahybrid maitiro anogoneka.Mhuri yese yezvishandiso zvino inogona kushanda zvisina musono pasi pekutonga kwakazara uye kutarisisa kwePLC (Programmable Logic Controller) kana IEC muchina controller, senge MP3300iec.Kazhinji yakarongwa neine simba 61131 IEC software package, yakadai seMotionWorks IEC, mapuratifomu ehunyanzvi akaita seaya anoshandisa maturusi anozivikanwa (kureva, RepRap G-code, Function Block Diagram, Structured Text, Ladder Diagram, nezvimwewo).Kugonesa kusanganisa kuri nyore uye kukwirisa muchina uptime, maturusi akagadzirira-akagadzirwa senge muripo wemubhedha, extruder pressure advance control, multiple spindle uye extruder control inosanganisirwa.
  • Advanced Manufacturing User Interfaces:Yakanyanya kubatsira kune maapplication mu3D kudhinda, kucheka chimiro, muchina chishandiso uye marobhoti, akasiyana-siyana software mapakeji anogona kukurumidza kuunza nyore-ku-customize graphical muchina interface, ichipa nzira yekunyanya kuita zvakasiyana.Yakagadzirwa ine hunyanzvi uye optimization mupfungwa, intuitive mapuratifomu, seYaskawa Compass, inobvumira vanogadzira kugadzira uye nyore kugadzirisa zviratidziro.Kubva pakusanganisira musimboti wemuchina hunhu kusvika pakugadzirisa zvinodiwa nevatengi, diki hurongwa hunodiwa - sezvo maturusi aya achipa raibhurari yakakura yeyakavakwa C # plug-ins kana kugonesa kupinza kwetsika plug-ins.

SIMUKA KUJU

Nepo iyo imwe yekuwedzera uye yekubvisa maitiro inoramba yakakurumbira, shanduko huru yakananga kune yakasanganiswa yekuwedzera / inobvisa nzira ichaitika mumakore mashoma anotevera.Inotarisirwa kukura pamwero wekukura kwegore (CAGR) we14.8 muzana panosvika 2027.1, iyo hybrid yekuwedzera yekugadzira muchina musika wakagadzirira kusangana neuptick mukuburitsa zvinodiwa nevatengi.Kuti vasimuke pamusoro pemakwikwi, vagadziri vanofanirwa kuyera zvakanakira nekuipira kweiyo nzira yehybrid yekushanda kwavo.Nekugona kugadzira zvikamu sezvinodiwa, kudzikisira kukuru kwekabhoni tsoka, iyo hybrid yekuwedzera / inobvisa maitiro inopa mamwe mabhenefiti anoyevedza.Zvisineyi, matekinoroji epamberi emaitiro aya haafanire kufuratirwa uye anofanirwa kuitwa pamashopu pasi kuti afambise kugadzirwa kwakanyanya uye mhando yechigadzirwa.


Nguva yekutumira: Aug-13-2021